Based in Houston, Texas, George Metals is a reputable producer and supplier of high-end steel products made to satisfy the most demanding industrial requirements. We are experts at providing top-notch materials for a range of vital applications, and we have a strong dedication to quality and client satisfaction. Super Duplex Steel Zeron 100 Bars and Rods are one of our most notable products; they are renowned for their great strength, remarkable durability, and resistance to severe corrosion. George Metals is a dependable partner for high-performance steel solutions because these products are especially designed for use in demanding environments like those found in the chemical, offshore, and marine industries.
About 25% chromium, 7% nickel, 4% molybdenum, and nitrogen make up Super Duplex Steel Zeron 100 Bars and Rods. This unique alloy offers exceptional resistance to stress corrosion cracking caused by chloride, pitting, and crevice corrosion. It improves corrosion resistance and structural integrity by combining ferritic and austenitic phases. Zeron 100 provides exceptional mechanical qualities, including long-term durability even in harsh conditions, outstanding impact toughness, and a high tensile strength of up to 1000 MPa. Because of these qualities, it is the perfect material to use in corrosive and high-pressure industrial environments.
| Specifications | ASTM A276, A479, ASTM A182 / ASME SA276, SA479, SA182 |
|---|---|
| Grade | Super Duplex Steel UNS S32760 F55 |
| Finish | Cold (bright) drawn, centreless ground, hot rolled, smooth turned, peeled, slit rolled edge, hot rolled annealed, Rough Turned, Bright, Polish, Grinding, Centreless Ground & Black |
| Technique | uns S32760 Cold Drawn, Hot Rolled, Forged Round Bar, Rod, Cold Rolled |
| Tolerance | H8, H9, H10, H11, H12, H13K9, K10, K11, K12 or as per clients’ requirements |
| Round bar size | Diameter: 3-~800mm |
| Hex Bar size | 2-100mm A/F |
| Width: 10 to 500mm | |
| Square bar size | 4 to 100mm |
| Flat bar size | Thickness: 2 -100mm |
| Billet Size | 1/2″ to 495mm Diameter |
| Channel Bar | 80 x 40mm to 150 x 75mm section; 5.0 to 6.0mm thickness |
| Angle bar size | 3mm*20mm*20mm~12mm*100mm*100mm |
| Hollow Bar | 32mm OD x 16mm ID to 250mm OD x 200mm ID) |
| Section | 3.0 to 12.0mm thickness |
| Form | Precision Ground Bar, Flat Bar, Square, Round, Half Round Bar, Rod, Rectangle, Hex (A/F), T-Bar, Channel Bar,Blocks, Round Rod, Threaded, Profiles, Billet, Ingot, I/H Bar, Forging, Rings, Hollow, Triangle etc. |
| Rectangles Size | 33 x 30mm to 295 x 1066mm |
| Surface | Cold Drawn, Bright, Sand Blasting Finished, Hot Rolled Pickled, Hairline, Polished |
| Processing | Bar cutting to 650mm |
| Certificates | EN 10204 / 3.1 |
| Condition | Hardened & tempered, annealed |
| Our uns S32750 Round bar conforms to NACE MR0175/ISO 15156 | |
| Grade | Cr | Ni | Mo | C | W | Cu | N | Mn | Si | P | S | Fe |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Zeron 100 | 24.0-26.0 | 6.0-8.0 | 3.0-4.0 | 0.030 Max | 0.5-1.0 | 0.50-1.0 | 0.2-0.3 | 1.00 Max | 1.0 Max | 0.03 Max | 0.01 Max | Balance |
| Grades | Alloy Zeron 100 Tensile Strength, ksi | .2% Yield Strength, ksi | % Elongation in 50mm | Hardness Max. |
|---|---|---|---|---|
| Zeron 100 | 109 | 80 | 25 | 28 HRC |
| STANDARD | WERKSTOFF NR. | UNS |
|---|---|---|
| Zeron 100 | 1.4501 | S32760 |
Yes, Super Duplex Steel Zeron 100 bars can be welded. However, proper welding procedures and pre-heat treatments are essential to avoid issues like cracking and maintain its high strength and corrosion resistance.
Super Duplex Steel Zeron 100 rods are highly resistant to galvanic corrosion due to their exceptional corrosion resistance properties. However, if exposed to more active metals in a corrosive environment, some risk of galvanic corrosion may still exist.
Super Duplex Steel Zeron 100 rods are available in a range of diameters, typically from 10 mm to 300 mm, and can be customized based on specific requirements. They are commonly offered in finishes like hot-rolled, cold-rolled, and bright polished.
Industries that require extraordinary strength and corrosion resistance make extensive use of Super Duplex Steel Zeron 100 Bars and Rods. They provide dependable performance in harsh conditions, making them perfect for the offshore oil and gas, chemical processing, and marine industries. Heat exchangers, pressure vessels, pipelines, pumps, and valves are examples of common applications. They are appropriate for petrochemical refineries, power generation systems, and desalination plants due to their exceptional resistance to sour gas and chlorides. In crucial applications where corrosion resistance and mechanical strength are crucial for operational safety and longevity, these bars and rods offer durable, reasonably priced solutions.
We provide products that come with both mill test certificates and third-party test certificates, ensuring the highest standards of quality and compliance.
George Metals is a leading manufacturer, supplier, and exporter of high-quality bars, rods, and forgings, catering to various industries in Houston, USA
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