George Metals stands out as a top-notch manufacturer and supplier located in Houston, USA, focusing on high-quality Monel Round Bars that are designed to offer exceptional corrosion resistance and impressive mechanical strength, even in the toughest conditions. These nickel-copper alloy bars are crafted to meet rigorous ASTM, ASME, and international standards, and come in a variety of grades, including Monel 400 and Monel K500, catering to a wide array of applications. Available in different diameters, lengths, and finishes, Monel Round Bars excel in resisting seawater, acids, and alkalis. Industries like marine, oil and gas, chemical processing, and aerospace rely on George Metals for their unwavering quality, technical know-how, and reliable supply.
Monel Round Bars are nickel-copper alloys that typically consist of about 63% nickel and 30–34% copper, along with trace amounts of iron, manganese, carbon, and silicon. Monel 400 boasts a tensile strength of around 550 MPa, along with excellent ductility and toughness across a broad temperature range. On the other hand, Monel K500, which is age-hardened with aluminum and titanium, achieves a tensile strength that exceeds 965 MPa. These alloys are known for their outstanding resistance to seawater, brine, hydrofluoric acid, and alkalis, while also offering great weldability and thermal conductivity. Their durability makes them perfect for demanding applications that require both strength and corrosion protection.
| Specifications | : | ASTM B164 / ASTM SB164 |
| Dimensions | : | EN, DIN, JIS, ASTM, BS, ASME, AISI |
| Size | : | 5 mm To 500 mm |
| Diameter | : | 0.1 mm to 100 mm |
| Length | : | 100 mm To 3000 mm Long & Above |
| Finish | : | Black, Bright Polished, Rough Turned, NO.4 Finish, Matt Finish, BA Finish |
| Tolerance | : | H8, H9, H10, H11, H12, H13K9, K10, K11, K12 or as per clients’ requirements |
| Form | : | Round |
| Designation | C% | Co% | Cr% | Mo% | Ni% | V% | W% | Ai% | Cu% | Nb/Cb Ta% | Ti% | Fe% | Sonstige Autres-Other % |
| – | 0.12 | – | – | – | 65.0 | – | – | – | 32.0 | – | – | 1.5 | Mn 1.0 |
| – | 0.10 | – | – | – | 43.0 | – | – | – | 53.0 | – | – | 0.75 | Si 0.25; Mn 2.25 |
| – | 0.15 | – | 52.0-57.0 | – | – | 0.05 | rest/bal | – | – | 0.50 | Mn 0.10; Si 0.10;S o.024 | ||
| – | 0.10 | – | – | – | 63.0-17.0 | – | – | 2.5-3.5 | rest/bal | – | 0.50 | 2.0 | Mn 1.5;Si 0.5; S 0.010 |
| – | 0.13 | – | – | – | 64.0 | – | – | 2.8 | 30.0 | – | 0.6 | 1.0 | Mn 0.8 |
| – | 0.15 | – | – | – | 66.0 | – | – | – | 31.0 | – | – | 1.2 | Mn 1.0; S 0.04 |
| Element | Monel |
| Density | 8.8 g/cm3 |
| Melting Point | 1350 °C (2460 °F) |
| Tensile Strength | Psi – 80,000 , MPa – 550 |
| Yield Strength (0.2%Offset) | Psi – 35,000 , MPa – 240 |
| Elongation | 40 % |
| Size | kilogram / Meter | kilogram / Foot | Size | kilogram / Meter | kilogram / Foot | Size | kilogram / Meter | kilogram / Foot |
|---|---|---|---|---|---|---|---|---|
| 1/8″ | 0.062 | 0.019 | 22 millimeter | 2.979 | 0.908 | 3 to 1/4″ | 41.996 | 12.800 |
| 3 millimeter | 0.055 | 0.017 | 20 millimeter | 2.470 | 0.753 | 3″ | 35.762 | 10.900 |
| 4 millimeter | 0.098 | 0.030 | 24 millimeter | 3.543 | 1.080 | 3 to 3/4″ | 55.780 | 17.001 |
| 5/32″ | 0.095 | 0.029 | 7/8″ | 3.038 | 0.926 | 3 to 1/2″ | 48.772 | 14.850 |
| 5 millimeter | 0.154 | 0.047 | 1″ | 3.970 | 1.210 | 4 to 1/4″ | 72.249 | 21.908 |
| 3/16″ | 0.141 | 0.043 | 25 millimeter | 3.871 | 1.180 | 4″ | 63.340 | 19.306 |
| 6 millimeter | 0.223 | 0.068 | 27 millimeter | 4.490 | 1.368 | 4 to 3/4″ | 90.249 | 27.366 |
| 7/32″ | 0.190 | 0.058 | 26 millimeter | 4.170 | 1.271 | 4 to 1/2″ | 80.340 | 24.4487 |
| 7 millimeter | 0.298 | 0.091 | 30 millimeter | 5.548 | 1.691 | 5 to 1/2″ | 121.000 | 36.690 |
| 1/4″ | 0.249 | 0.076 | 1 to 1/8″ | 5.033 | 1.534 | 5″ | 99.940 | 30.461 |
| 8 millimeter | 0.398 | 0.120 | 32 millimeter | 6.314 | 1.894 | 6 to 1/2″ | 167.630 | 51.093 |
| 5/16″ | 0.387 | 0.118 | 1 to 1/4″ | 6.349 | 1.924 | 6″ | 143.900 | 43.860 |
| 3/8″ | 0.557 | 0.170 | 35 millimeter | 7.553 | 2.390 | 7 to 1/2″ | 225.000 | 68.226 |
| 9 millimeter | 0.498 | 0.152 | 1 to 3/8″ | 7.550 | 2.303 | 7″ | 196.000 | 59.432 |
| 11 millimeter | 0.748 | 0.228 | 38 millimeter | 8.903 | 2.792 | 10″ | 397.140 | 121.048 |
| 10 millimeter | 0.620 | 0.189 | 36 millimeter | 7.999 | 2.438 | 8″ | 254.55 | 77.586 |
| 12 millimeter | 0.889 | 0.271 | 40 millimeter | 9.872 | 3.009 | |||
| 7/16″ | 0.761 | 0.232 | 1 to 1/2″ | 8.951 | 2.715 | |||
| 13 millimeter | 1.043 | 0.318 | 1 to 3/4″ | 12.179 | 3.712 | |||
| 1/2″ | 0.994 | 0.303 | 1 to 5/8″ | 10.449 | 3.200 | |||
| 9/16″ | 1.256 | 0.383 | 1 to 7/8″ | 13.977 | 4.260 | |||
| 14 millimeter | 1.207 | 0.368 | 45 millimeter | 12.555 | 3.807 | |||
| 5/8″ | 1.551 | 0.473 | 50 millimeter | 15.414 | 4.698 | |||
| 15 millimeter | 1.391 | 0.424 | 48 millimeter | 14.205 | 4.330 | |||
| 17 millimeter | 1.791 | 0.543 | 2 to 1/8″ | 17.963 | 5.475 | |||
| 16 millimeter | 1.578 | 0.481 | 2″ | 15.906 | 4.848 | |||
| 18 millimeter | 2.001 | 0.610 | 60 millimeter | 22.205 | 6.768 | |||
| 11/16″ | 1.880 | 0.573 | 2 to 1/4″ | 20.128 | 6.135 | |||
| 3/4″ | 2.237 | 0.682 | 2 to 3/8″ | 22.435 | 6.838 | |||
| 2 to 1/2″ | 24.856 | 7.576 | ||||||
| 2 to 5/8″ | 27.409 | 8.354 | ||||||
| 2 to 3/4″ | 30.083 | 9.169 |
Monel Round Bars find their way into various applications where top-notch corrosion resistance and strength are non-negotiable. In the marine sector, they are utilized for propeller shafts, seawater valves, and pump components that come into contact with saltwater. Oil and gas operations incorporate them into downhole equipment, heat exchangers, and processing systems that deal with sour gas and corrosive fluids. Chemical processing facilities depend on Monel for managing hydrofluoric and sulfuric acids. Aerospace manufacturers choose them for fuel and hydraulic systems, where reliability during thermal cycling is crucial.






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