Incoloy 825 Forgings

George Metals, based in Houston, USA, stands out as a top manufacturer and supplier of high-quality Incoloy 825 Forgings, celebrated for their exceptional corrosion resistance and strength in harsh chemical and marine settings. Incoloy 825 is a nickel-iron-chromium alloy enriched with molybdenum, copper, and titanium, which provides remarkable resistance to acid attacks, stress corrosion cracking, and oxidation. George Metals offers a diverse array of forged components, including shafts, discs, rings, flanges, and custom shapes, all adhering to ASTM B564 and various international standards. These forgings find extensive use in chemical processing, offshore oil and gas, pollution control, and nuclear fuel reprocessing.

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Incoloy 825 Hot Forging

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What is Incoloy 825 Forgings?

Incoloy 825 Forgings from George Metals consist of 38–46% nickel, 19.5–23.5% iron, 19.5–23.5% chromium, 2.5–3.5% molybdenum, 1.5–3% copper, and 0.6–1.2% titanium. This well-balanced composition ensures excellent resistance to sulfuric, phosphoric, and nitric acids, along with protection against chloride-induced stress corrosion cracking. When annealed, it boasts a tensile strength of around 585 MPa, a yield strength of about 220 MPa, and impressive ductility. George Metals guarantees that each forging undergoes solution annealing, ultrasonic testing, and chemical verification, ensuring consistent mechanical performance even in highly corrosive and high-temperature environments.

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Incoloy 825 Forgings Specification

Specifications ASTM B564 / ASME SB564

Flat bar blocks up to 27″ width and 15,000 lbs.

Cylinders and sleeves up to 50″ maximum O.D. and 65″ maximum length

Discs and hubs up to 50″ diameter and 20,000 lbs.

Rolled, hand forged or mandrel forged rings up to 84″ maximum O.D. and 40″ maximum length

Rounds, shafts and step shafts up to 144″ maximum length and 20,000 lbs.

Chemical Compositions of Incoloy 825 Forgings

Grade	C	Mn	Si	S	Al	Ti	Fe	Ni	Cr
Incoloy 825	0.10 max	0.50 max	0.50 max	0.015 max	0.40 max	0.40 max	5.0 max	58.0 min	20.0 – 23.0

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Incoloy 825 Forgings Mechanical Properties

Density	Melting Point	Tensile Strength	Yield Strength (0.2%Offset)	Elongation
8.4 g/cm3	1350 °C (2460 °F)	Psi – 1,35,000 , MPa -930	Psi – 75,000 , MPa – 517	42.5 %

Incoloy 825 Forgings Equivalent Grades

STANDARD	UNS	WNR.	AFNOR	EN	JIS	BS	GOST	OR
Alloy 825	N08825	2.4858	NC22DNB4M	NiCr22Mo9Nb	NCF 825	NA 21	ЭП703	ЭИ602

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Incoloy 825 Forgings Types

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Incoloy 825 Forgings Uses

Incoloy 825 Forgings from George Metals are extensively utilized in sectors that demand high corrosion resistance and thermal stability. Common applications include heat exchangers, pressure vessels, pump shafts, marine exhaust systems, chemical tanks, and valve bodies in acid production, oil and gas refining, offshore platforms, and nuclear waste management. Its ability to withstand both oxidizing and reducing agents makes it particularly suitable for chemical processing plants, especially those dealing with sulfuric and hydrochloric acids. The material’s high nickel content further enhances its durability and performance in challenging conditions.

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